Right from yarn to making fabrics of different quality in cotton, Synthetic, blends like viscose / modal, Polyester, melanges, yarn dyed, organic, slub, Compact yarn etc., produced in house in huge knitting and state -of-the-art dyeing facilities…
- Fashion Innovation
- Design Studio
- Flexibility
- Shorter Lead Time
- Ability to process Orders of Any Quantity
Right through our production processes, we have rigorous testing of physical and chemical parameters to ensure zero-defects.
As a people-centric organization, we ensure a proper work-life balance for our people. Our compensation standards comply with statutory norms so our employees can lead secure and satisfied lives. We also organize professional development programs that allow them to keep pace with prevalent trends and techniques.
Embroidery
Custom needle and thread embroidery is one of the special techniques we recommend for branding a uniform.
We will work closely with you to match your logo with the right clothing and branding solution. It is important to ensure the logo and garments complement each other. We provide swatch samples of your embroidered logo, so you can touch and feel the real thing.
Our custom embroidery services are performed in-house by staff who are experts in taking a brand from concept through the design process to the finished product.
Design & Sampling
We have in -house dedicated design team to do research on print graphics/embroidery and printing techniques of Speciality Garment washes. We have closely monitoring with global seasonal requirement through our market intelligent network through online subscriptions of an international services.We also have a team of graphic Artists for all hand created designs.
Knitting
Our Circular Knitting machines imported from Taiwan knit a varieties of fabrics – Jersey, Rib, Interlock, Pique, Feeder & Auto Stripes, Jacquards, with Lycra, flat knit collars, waffle in all gauge and feeders. The entire fabric produce in house is suitable enough capacity to meet our requirement .We are capable of producing all kind of specialty fabrics and performance technical fabrics.
Cutting
Printing
Printing
Ironing & Packing
Ironing, quality control and packaging of finished products are manual activities, which end the production process and ensure the best final appearance of products.
In the final production stage there are available 14 irons with ironing tables with vacuum and direct steam output.
Quality control is performed for each garment to ensure its final appearance, compliance with size spec and measurements, safety of materials and conformity with customer’s requirements.
In order to guarantee complete safety of products, after sewing and before packing into boxes, the merchandize is checked for metal parts. In a special separate area, designed according to the European safety directives, is equipped with a metal detector calibrated to detect even the smallest metal parts.
100% quality control is performed for the ready products.
A final inspection (random check of packed goods) is carried out to ensure the quality level.
After that, the garments are packed, labeled and put into boxes according to customer’s requirements.
Upon customer’s request the merchandise may be packed in pallets.
A special loading ramp and truck parking area facilitate the loading..
Stitching
Machinery equipment is with more than 250 sewing machines:
- Overlock machines
- 2-needle stitching machines
- Chain stitching machines
- Piping sewing machines
- Eyelet buttonhole machines
- Button sewing machines
- Bartack machines
- Flatlock machines
- Multi needle machines (boxer)
- Dozer sewing machines
- Presses for interlining
- Tape cutting machine
- Lockstich machines with right and left hand fabric trimmer cuts
- Automatic machines for labels sewing
- Overlock bar tacking machine
All these machinery provides unlimited possibilities for the implementation of various sewing operations.
Good cooperation with reliable suppliers ensures the delivery of the most versatile accessories in accordance with the Eco Tex standards of quality and safety. The Materials Storage Area within sewing department performs selection and distribution of accessories and auxiliaries for the sewing process. The storage area is equipped with label printing machine.
In Stitching area we perform inline quality control of garments.